the henninger zs 1000 series
our premium center grinding machine for large workpieces
our largest vertical machine
The Henninger ZS 1000 series center grinding machines are specifically designed for machining very large and heavy workpieces. In the standard configuration, they enable workpiece lengths of up to 3,000 mm and workpiece weights of up to 1,000 kg.
Even larger workpiece dimensions can be realized on request.
The machine is ideally suited for demanding manufacturing environments and enables safe and precise machining even for large components.
Your benefits at a glance:
- Suitable for very large and heavy workpieces
- Workpiece lengths up to 3,000 mm and weights up to 1,000 kg
- Expandable for even larger workpiece dimensions
- Crane loading for safe handling of large components
- Intuitive operation via a modern touchscreen interface
- Flexible expansion through a wide range of options
- Individual customer-specific configurations available
zs 1000 series overview
designed for heavy workpieces
The Henninger ZS 1000 center grinding machine was specifically developed for demanding applications where conventional machine concepts often reach their limits.
With workpiece lengths of up to 3,000 mm and weights of up to 1,000 kg, it opens up new dimensions in the high-precision machining of large and heavy components.
engineered for long workpieces
The machine impresses with a well-designed concept for large workpieces: a freely positionable clamping area, an adjustable grinding head and the ability to machine both stationary and rotating workpieces.
This enables even complex and heavy components to be precisely aligned and center holes to be machined accurately and reliably.
fully automatable
Through complete automation, grinding processes can be carried out reliably and repeatably even at high production rates.
The ZS 1000 was specifically developed for demanding industries such as aerospace, large gear manufacturing and the wind power industry, where maximum precision is required for large and heavy components.
zs 1000 series use cases
The ZS 1000 series is specifically designed for machining large and heavy components and is particularly used where maximum precision is required for large workpiece dimensions.
Energy and Turbomachinery
- Turbine shafts
- Generator shafts
- Components for the wind power industry
- Gear shafts
Heavy Mechanical Engineering
- Large shafts
- Spindles
- Heavy rotationally symmetrical components
- Components for large gear units
Pump and Fluid Technology
- Pump shafts
- Hydraulic components
- Gear shafts
ZS 1000 series specifications
| Parameter | Value |
|---|---|
| Centre hole grinding range | Ø 1–148 mm / Ø 1–190 mm (optional) |
| Clamping range of vice (Ø) | 10–250 mm / 30–275 mm (variant) |
| Max. workpiece length (Type 1000) | 1086 mm |
| Max. workpiece length (Type 2000) | 2125 mm |
| Max. workpiece length (Type 3000) | 3086 mm |
| Max. workpiece weight | 1000 kg |
| Grinding spindle speed | 5,000–35,000 min⁻¹ |
| Collets | Ø 1–13 mm, DIN 6499 |
| Grinding abrasives | CB, CBN, D |
| Dressing angle range | 60° / 45°–120° |
| Grinding head stroke | - |
| Special head stroke (optional) | - |
| Electrical supply | 400 V, 50 Hz, 3 Ph, N, PE |
| Machine width | 1400 mm |
| Machine depth | 1020 mm |
| Machine height (Type 1000) | approx. 2300 mm |
| Machine height (Type 2000) | approx. 3300 mm |
| Machine height (Type 2000) | approx. 4300 mm |
| Machine weight | approx. 1700kg |
| Colour of the base | RAL 7035 light grey |
| Colour of the head | RAL 7016 anthracite grey |
Technical specifications are subject to change without notice due to continuous product development.
ZS 1000 series options
pneumatic retraction
Pneumatic quick retraction of the grinding head in the Z-axis direction (approx. 25 mm) for fast and safe workpiece changes as well as reduced non-productive times during the process.
Movable Grinding Head
Movable grinding head for convenient and safe crane loading of workpieces, especially for large and heavy components.
Retractable Center Tip
The retractable center tip enables fast, safe and efficient handling of large and heavy workpieces. By moving the center out of the loading area, crane loading and unloading is significantly simplified while reducing setup times.
dust extraction
Dust extraction system for the effective removal of grinding dust, optionally available with an extraction hood for targeted extraction in the machining area.
custom solutions
Henninger machines – customized to your individual requirements and optimally adapted to your specific manufacturing processes.
